AOK commenced its Swiss ball development and testing program in 1996. The University of Newcastle was selected because of its international reputation in materials testing. Testing
 protocols have been developed which are considered the best in the world for inflatable PVC products.

 Since then mediBall®, MaxBall™ and DuraBall™ have
 been tested to ensure product consistency and evaluate
 new manufacturing protocols. These Swiss Balls have
 variously supported static loads well in excess of 4,000
 kilograms with burst-resistance to a load of 500 kg. This
 does not mean “puncture proof” but protects you from
 explosive deflation.  Burst resistance means AOK Swiss
 balls
are designed to take approx 30 secs to deflate if
 accidentally punctured. We also test for deflation under
 load and durability
.
 No Swiss, Therapy or Exercise Ball is 100% safe as it
 is not possible to test every single ball. By having an
 ongoing Quality program in place AOK endeavours to
 reduce the risk of ball failure. We pre-inflate and inspect
 every ball we make and have achieved exceptionally low
 numbers of faulty balls.

 Over the past 5 years we have had a return rate of less than
 0.2% - this compares with 10%-15% of some European
 and Asian balls.  It is critical that the user care for the balls
 they use - much like maintaining a car tyre. The more hours
 of use and abuse it gets - the shorter its life. This is
 especially so in a commercial environment where there is
 little supervision this may be reduced to 3 months or less. 
 This is result of the balls being kicked around and striking
 sharp edges, which damages the inner surface of the skin -
 not always apparent from the outside. These leave resulting
 fracture lines which may totally reduce its burst resistant
 qualities.

 
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